Fiege Logistics Italia is a European leader in logistics, specializing in efficient sourcing solutions operating internationally, from Europe to India and China.
ZOOPLUS AG, a European leader in the range of pet shop products, is an online retailer of pet food and consumables.
The customer requested an automatic solution for checking and sorting orders, with real-time weighing and comparison of system weights with actual package weights.
Packing and sorting line (1000 packages/hour)
10 packing points;
10 spirals;
2 flow weight checkpoints (up to 1000 weighings/hour);
Real-time WMS connection;
One point application labels;
6 expedition ramps;
8 diverting points in three directions;
One error ramp;
Packages weight (3- 30 kg);
Total number of equipment: 53
Total length of equipment: over 200 meters
What does the intralogistics system implement?
1. Package identification - read barcode
Order identification, total product weight and destination for courier.
2. Determining weight - checking the total weight of the products in accordance with the customer's order. Weighing is done at speeds of 2 meters per second.
In case of discrepancy, the package is removed from the system in order to check the content in correlation with the order.
3. Introduction to the logistics system in order to process the order
Sending to the workplace for filling in the blanks (bubble wrap), entering documents (invoice, list of items) and sealing.
4. Complete the processing in order for the courier to take over the weight verification, sealing - plastic strap, application of the recipient label - for the courier.
What is the composition of the E-Commerce Conveyor System?
Infeed Conveyor with B21 belt with low adhesion - helps to insert the boxes from the side on the conveyor
Scanning camera
Basketball belt - acceleration conveyor to distance the boxes before weighing
Flow weighing system - dynamic weighing
Pop-up conveyor with translation (rejection on roller conveyor)
If the weight is within the given tolerances, the product goes further.
If the weight is not compliant, the product is rejected on the non-compliant line. After the product has entered the non-compliant line, its weight is filled in and it is introduced back on the line by the infeed conveyor.
Conveyor with Basket type belt inclined at 25 °
The basket belt has a high grip so it helps to transport on the sloping side.
Curved conveyor with motor rollers
Conveyor with lineshaft type rollers and scanning chamber
Sorting line conveyor - sending to workstations
HPD - High-Performance Diverter - sorting in 3 directions at 30 °
Ramp errors at the top end
Gravity spirals with 1 meter portion, motor controlled to create a singularity in the boxes that go to the roller workstation
Workstations
Once the boxes reach the workstations, they are reintroduced back into the flow via the secondary main line (roller conveyor).
Scan camera for exit from the main line
Basket belt conveyor for acceleration and singularization for entry on the scale
Dynamic weighing to check the final weight for the courier
Product centering unit for entry into the Wrap Machine
Band Wrap Machine
Alignment unit on the left side for applying labels
Label applicator with the final destination
Scanning camera to find out the destination
HPD sorting in 3 directions for final destinations at 30 °
Gravitational ramps for sending final destinations
Error ramp
Echipamente integrate:
Paturi de role antrenate
Paturi de role gravitaÈ›ionale             Â
Conveioare cu bandă pentru accelerare
Conveior cu transfer la 90 grade
Divertoare rapide pe trei căi – HPD
Cântare în flux cu precizie
Print and Apply
Strap Unit (unitate legare cutii)
Unități de scanare etichete în flux
Panou de comandă conectat la WMS client